Prospecting & Exploration

• Detailed topographical, geological, and geotechnical investigations of the coal block area to establish site conditions and resource potential
• Borehole planning and exploration data acquisition in accordance with applicable industry standards and resource evaluation requirements
• Drill hole data analysis, borehole log review, and geological data correlation to support accurate subsurface interpretation
• Coal seam identification, seam continuity assessment, and geological modelling for resource evaluation and mine planning
• Evaluation of stratigraphy, overburden characteristics, interburden conditions, and structural features affecting mining operations
• Preparation of a comprehensive Geological Report detailing resource estimates, coal quality parameters, and key geological findings

Mine Planning

• Assessment of coal seam thickness, coal reserve estimates, overburden, and interburden characteristics to establish the opencast mine excavation methodology
• Mine planning based on geological block models, haulage requirements, and phased displacement of overburden material
• Coal quantity estimation and reserve evaluation using geological data and industry-standard mine planning practices
• Bench-wise and phase-wise excavation planning to optimise equipment deployment, production targets, and stripping operations
• Design and planning of drilling and blasting programmes based on geological conditions, bench geometry, and excavation requirements
• Preparation of excavation sequences and mining schedules to ensure safe, efficient, and economically viable coal extraction

Excavation, Loading & Transportation

• Mechanical excavation of blasted overburden and coal using hydraulic shovels, rope shovels, backhoes, surface miners, and other suitable mining equipment based on mine conditions and material characteristics
• Optimised loading and fleet deployment to ensure efficient material handling, reduced cycle times, and continuous mine production
• Transportation of overburden and coal through integrated haulage systems comprising rear-dump trucks, tippers, and mine road networks designed for site-specific operating requirements
• Mine road planning, traffic management, and fleet utilisation strategies to enhance operational efficiency, fuel economy, and equipment productivity
• Controlled excavation, loading, and transportation practices to minimise coal dilution, reduce material losses, and maintain coal quality throughout the mining cycle

Coal Processing, Crushing & Beneficiation

• Design and development of integrated coal crushing and washery facilities aligned with mine layout, production targets, and coal quality requirements
• Selection and installation of crushers, screens, feeders, conveyors, and coal preparation systems to ensure efficient material handling and consistent plant performance
• Coal beneficiation through screening, dense media separation, gravity separation, flotation, and other suitable processes to achieve target ash content, yield, and calorific value
• Integration of water recovery, slurry handling, tailings management, dust suppression, and environmental control systems for safe and sustainable operations
• Commissioning, performance optimisation, and ramp-up support to achieve desired throughput, coal quality, and plant availability

CHP to Railway Evacuation

• Design and operation of integrated coal evacuation systems comprising conveyors, surge bins, rapid loading systems, and railway sidings
• Efficient coal transfer from CHP to rail loading facilities through optimised conveyor networks and material handling infrastructure
• Integration of wagon loading systems to achieve accurate loading, high throughput, and minimal material loss
• Implementation of dust suppression, fire protection, and environmental control measures across the coal handling and dispatch system
• Coordination of rail loading, rake movement, and dispatch operations to ensure reliable coal evacuation and sustained production flow

Metals & Minerals Mining

Beyond coal, Core Energy Systems Limited extends its mining expertise to a wide spectrum of metals and minerals. Backed by adaptable engineering, a safety-first approach, and execution capabilities of up to ₹1,000 crore for a single project, we support diverse mining operations across varied geological and operational complexities.